Magnaflux Machine

Magnaflux Machine is a device that is used in addition to Magnetic Particle Inspection Machine to discover crosswise cracks in the industrial machines. It is versatile and stable in nature for industrial uses. These machines are available in a wide variety with wide uses. The part of the tested object is placed in this machine inside a coil with an electric current then a magnetic field is created. It is the formation of Longitudinal Magnetization. It is used to check Crack for all devices between small and medium. This is secure, high value, and fast in nature. 

It is also known as Crack Detector because it helps to discover cracks. This method is used to discover cracks in connecting shafts, gears, Block engines, and cylinder heads. The process of Magnaflux Machine creates Magnetic waves to check tested objects, also the magnetic powder is sprinkled onto the tested object to discover the cracks in that object then MPI UV light is used to clearly visible the cracks. It is a difficult step to discover a large number of cracks in crankshafts because these are not seen by the normal human eye but by the use of Magnaflux devices, we can easily discover cracks.

Basic Features of Magnaflux Machine are :

  • Good quality organic materials

  • High performance 

  • Save from wastage

  • Long term life

  • Industrial Supportive 

  • Performative

  • Easy to Carry 

  • Discover Tiny Cracks also

We "Magnatech Rmc" as the Magnaflux Machine Manufacturer and Suppliers are the best in providing Magnetic Crack Detector devices at very reasonable prices with a high-quality standard. We are mainly dealing with the Automotive, oil & Gas, and Aerospace industries where there is a great need for these types of machines. We hired engineers to provide after-services to our clients related to installation and maintenance. Our main goal is to create a good relationship with our clients and to satisfy them with our manufactured products. The Processes material used in the making of machines is purchased from our trusted vendors. The process of making machines is highly supervised by the expert engineers that we hired from advanced institutions of engineering. 

If you are going to buy a Magnaflux Crack Detector Machine, or want to know more about this product then you are at the right place. We are highly experienced in manufacturing this product and we can help you with your requirements. Please don't hesitate to contact us if you don't find a suitable item here.

Applications of Magnaflux Machine

Magnaflux Machines are used in several industrial sectors where the condition and reliability of metal components need to be evaluated.

Major applications include:

·         Automotive Industry: Inspection of crankshafts, camshafts, connecting rods, gears, axles and other steel components.

·         Forging Industry: Checking forged steel parts for cracks, laps and other relevant discontinuities.

·         Foundry Industry: Inspection of suitable ferromagnetic castings for surface defects.

·         Railway Industry: Testing applicable railway components, wheels, axles and other steel parts.

·         Aerospace Industry: Inspection of specified ferromagnetic components as part of approved NDT procedures.

·         Heavy Engineering: Checking shafts, machine parts, fasteners and other industrial components.

·         Steel Manufacturing: Quality inspection of manufactured steel products and engineering parts.

Specifications:

Headshot Current Capacity Models starting from 2000A going up to 6000A
Maximum Part Length Accommodation Starting from 600mm going up to 1500mm
Maximum Part Diameter Starting from 100mm going up to 300mm
Maximum Part Weight 300Kg
Storage Bath Capacity 25 L
Shot Time Adjustable from 0.5 sec 2.0 sec
Power Supply 3 Phase 3 Wire 415V AC/220V AC
Frequency 50Hz or 60Hz
Pneumatic Pressure Required 4-6 Kg/cm2
Coil Diameters 300mm, 400mm, 500mm
Control Voltage 24V DC
Touch Screen Display Size 7” Diagonal

Frequently Asked Questions (FAQs)

1. What is a Magnaflux Machine used for?

A Magnaflux Machine is used for magnetic particle inspection of ferromagnetic materials. It helps detect surface and near-surface cracks and other discontinuities in metal components.

2. What is the working principle of a Magnaflux Machine?

The machine magnetises a metal component. Magnetic particles are applied to its surface, and particles accumulate around areas where a crack disturbs the magnetic field, making the defect visible.

3. Which materials can be inspected using a Magnaflux Machine?

It is primarily used for ferromagnetic materials such as carbon steel, alloy steel, certain stainless steels and cast iron. Non-magnetic materials such as aluminium and austenitic stainless steel cannot be inspected using conventional magnetic particle testing.

4. Is Magnaflux testing a non-destructive testing method?

Yes. Magnetic particle testing is an NDT method that helps identify defects without damaging the component being inspected.

5. What types of defects can a Magnaflux Machine detect?

Depending on their location and orientation, it can reveal cracks, seams, laps and other surface or near-surface discontinuities in suitable ferromagnetic materials.

6. What is the difference between Magnaflux testing and dye penetrant testing?

Magnetic particle testing uses a magnetic field and magnetic particles to identify discontinuities in ferromagnetic materials. Dye penetrant testing uses a liquid penetrant to reveal surface-breaking defects and can be used on a wider range of non-porous materials.

7. Can Magnaflux Machines be used in automotive manufacturing?

Yes. They are used for inspecting suitable automotive components such as shafts, gears, connecting rods, crankshafts and other ferromagnetic parts.

8. What is the difference between visible and fluorescent magnetic particle inspection?

Visible inspection uses coloured magnetic particles examined under suitable white light. Fluorescent inspection uses particles that produce indications under appropriate ultraviolet light conditions.

9. How do I select the right Magnaflux Machine?

Selection depends on the component's material, dimensions, weight, shape, required magnetisation method, production capacity and applicable inspection standards. These details help determine the suitable machine configuration.

10. Does Magnatech RMC manufacture and export Magnaflux Machines?

Yes. Magnatech RMC is a manufacturer, supplier and exporter of Magnaflux Machines for industrial magnetic particle inspection and quality control applications.